Electroless nickel (EN) plating is a chemical reduction process which depends upon the catalytic reduction process of nickel ions in an aqueous solution (containing a chemical reducing agent) and the subsequent deposition of nickel metal without the use of electrical energy. Due to its exceptional corrosion resistance and high hardness, the process finds wide application on items such as valves, pump parts etc., to enhance the life of components exposed to severe conditions of service ,particularly in the oil field and marine sector. Electroless deposits are very uniform in thickness all over the parts shape and size. This process offers distinct advantages when plating irregularly shaped objects, holes, recesses, internal surfaces, valves or threaded parts.
Specifications
MIL-G-45204 & MIL-DTL-45204
Class 1
As plated with no subsequent heat treatment
Class 2
Heat treated to obtain required hardness
Class 3
Nonheat treatable aluminum alloys and beryllium alloys
Class 4
Heat treatable aluminum alloys
Grade A
0.0010" min. (1000 u")
Grade B
0.0005" min. (500 u")
Grade C
0.0015" min. (1500 u")
ASTM B 488
General
1-7.5 um (40-300 u") for soldering
General
5-15 um (200-600 u") for rust prevention
General
5-25 um (200-1000 u") for mild wear conditions
General
13-30 um (516-1190 u") for moderate wear conditions
General
30-75 um (1190-3000 u") for severe wear
General
50-125 um (2000-5000 u") for severe corrosion as required for salvage
Materials
Copper Alloy (Non Ferrous)
BeCu
Brass
Phosphorous
TeCu
Copper
Nickel Alloy (Ferrous)
Carbon Steel
Leaded Steel
Stainless Steel
Kovar
Invar
Nickel
Spring Steel
Molybdenum
Elkonite
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